Customization: | Available |
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Type: | Core Drill |
Usage: | Coring |
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When using a diamond reamer (reaming shell) in the drilling industry, you may encounter several problems. Here are some common issues and potential solutions:
Premature diamond wear: Diamond reamers are designed for their exceptional hardness and wear resistance. However, certain factors can lead to premature diamond wear, such as abrasive formations, high drilling speeds, excessive weight on bit, or inadequate cooling. To address this problem, you can:
Heat accumulation: During drilling, heat can accumulate due to friction between the diamond reamer and the formation. Excessive heat can degrade the diamonds and reduce drilling efficiency. To mitigate heat accumulation:
Clogging or blockage: The reaming action can cause cuttings or formation debris to accumulate in the reaming shell, leading to clogging or blockage. This can result in reduced drilling efficiency or even complete tool failure. To address this issue:
Mechanical damage or failure: Diamond reamers can experience mechanical damage or failure due to factors like excessive torque, impact loading, or fatigue. To prevent mechanical issues:
Remember, specific drilling conditions and formations can vary, so it's essential to consult with manufacturers, industry experts, or your company's engineering team for tailored recommendations and solutions based on your specific application.
Model or type:
Specifications
ITEM | DIAMOND BIT | Reaming shell | |||||
"Q" Series Wireline assembly |
Size | Bit Outer Diameter | Bit Inner Diameter | ||||
mm | inch | mm | inch | mm | inch | ||
AQ | 47.60 | 1.88 | 26.97 | 1.06 | 48.00 | 1.89 | |
BQ | 59.50 | 2.35 | 36.40 | 1.43 | 59.90 | 2.36 | |
NQ | 75.30 | 2.97 | 47.60 | 1.88 | 75.70 | 2.98 | |
HQ | 95.58 | 3.77 | 63.50 | 2.50 | 96.00 | 3.78 | |
PQ | 122.00 | 4.80 | 84.96 | 3.35 | 122.60 | 4.83 | |
Metric T2 Series | 36 | 36.0 | 1.417 | 22.0 | 0.866 | 36.3 | 1.429 |
46 | 46.0 | 1.811 | 32.0 | 1.260 | 46.3 | 1.823 | |
56 | 56.0 | 2.205 | 42.0 | 1.654 | 56.3 | 2.217 | |
66 | 66.0 | 2.598 | 52.0 | 2.047 | 66.3 | 2.610 | |
76 | 76.0 | 2.992 | 62.0 | 2.441 | 76.3 | 3.004 | |
86 | 86.0 | 3.386 | 72.0 | 2.835 | 86.3 | 3.398 | |
101 | 101.0 | 3.976 | 84.0 | 3.307 | 101.3 | 3.988 | |
T Series |
TAW | 47.6 | 1.875 | 23.2 | 1.31 | 48.0 | 1.89 |
TBW | 59.5 | 2.345 | 44.9 | 1.77 | 59.9 | 2.36 | |
TNW | 75.3 | 2.965 | 60.5 | 2.38 | 75.7 | 2.98 |
Reaming classification | |
T series | T36,T46,T56,T66,T76,T86 |
Cable series | AWL,BWL,NWL,HWL,PWL(Front end,rear end) |
WT series | RWT,EWT,AWT,BWT,NWT,HWT(single tube/double tube) |
T2/T series | T256,T266,T276,T286,T2101,T676,T686,T6101,T6116,T6131,T6146,T6H |
WF series | HWF,PWF,SWF,UWF,ZWF |
WG series | EWG,AWG,BWG,NWG,HWG(single tube/double tube |
WM series | EWM,AWM,BWM,NWM |
Others | NMLC,HMLC,LTK48,LTK60,TBW,TNW,ATW,BTW,NTW,AQTK NXD3,NXC,T6H,SK6L146,TT46,TB56,TS116,CHD101 |
Q&A:
1,Can used reamers be resharpened or do they need full replacement?
If cutting structure wear is within accepted tolerances, on-site dressing or factory sharpening extends life. But once steel is exposed more than half the face area or structure integrity is compromised, full replacement is necessary for reliable performance.
2,Do multi-step or back-reaming procedures help extend cone life?
Yes - using successive stepped reamers allows lighter, cheaper cutters to open the bore before pulling back larger bodied reamers for the final excavation, minimizing wear on costly heavy tools meant for full diameter cutting in the hardest formations.
3,Are extended multi-head reamers better for steady penetration rates?
Yes, for uniform geology. A common practice in tunnels involves ganging multiple single head reamers together to present a much wider cutting face. This steadier excavation allows constant muck removal without downtime between reamer changes.
4,Do different rock drilling techniques like RIH help reaming performance?
Yes, rotating-in-hole (RIH) coring and reaming methods provide consistent comminution of the rock mass without lengthy extraction cycles during reamer changes. The rock breaks down more like a conventional excavator maintains steady production.
5,Can PDC, TCI or hybrid reamers provide advantages over full diamonds?
Different applications favor one technology. PDC's suit tight hard rock. TCI's excel in fractured rock. Hybrids combine strengths. Factors like cost, downtime, bit changes and rock properties determine optimal solution between these cutting structures.
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